CAVALLERI CT12 | sheeter from reel to sheets (Revamping 2024)

CAVALLERI CT12 | sheeter from reel to sheets (Revamping 2024)

Location:Italy

orCall +39 346 4948054

Description

We submit to your attention a CAVALLERI sheeter model CT12 REVAMPING.

The machine allows to process paper (such as tissue paper, parchment paper, countertop paper, wrapping paper), cardboard, laminated materials (paper and cartene, polythene paper), self-adhesive paper, silicon paper and others in weights from 18 to 250 g/m², aluminum and plastic materials (such as polypropylene, polyethylene) within thicknesses from 30 to 200 μm.

The machine is of years 1990s but is sold with a complete revamping performed in 2024 (with 12 months warranty) of both the mechanical and electronic parts of the machine.

The machine have new with Schneider Electric automation, with the possibility of being networked for remote assistance.


The following are the primary new features of the sheeter as a result of the revamping operation:

  • allows to set the amount of sheets held by the grippers of the collecting cylinder (between 5 and 30 sheets) and the trolley bar directly from the control panel, even when the machine is running.
  • allows the speed at which the sheets are released onto the collection table to be set from the control panel;
  • avoids the need for the operator to make mechanical adjustment, using a 22 mm wrench, of the collection cylinder at each change of cutting format;
  • avoids mechanical maintenance of the gear box



Specifications

ManufacturerCavalleri
ModelCT12
ConditionRefurbished
Max. reel width1000 mm
Max. blade span1050 mm
Max. reel diameter1050 mm
Max. reel weight1000 Kg
Reel core diameter76 mm
Min. format length250 mm
Max. format length1010 mm
Max speed120 cuts/min (depending on the material and format)
Cutting accuracy± 0,5 mm (depending on the material and printing)
MaterialPaper (such as tissue paper, parchment paper, countertop paper, wrapping paper), cardboard, laminated materials (paper and cartene, polythene paper), self-adhesive paper, silicon paper and others in weights from 18 to 250 g/m², aluminum and plastic materials (such as polypropylene, polyethylene) within thicknesses from 30 to 200 μm.
Register controlNo. 1 optical unit for cutting a centered print reel
4 motors upgradeOil-bath gearbox removal and installation of 2 additional electric axis motors for collecting drum and trolley bar, respectively. Below are the main new features resulting from the upgrade: - allows you to set the amount of sheets held by the clamps on the collecting drum directly from the control panel, even while the machine is running; - allows you to collect between 5 and 30 sheets on the collecting drum; - allows the speed at which the sheets are released onto the collection table to be set from the control panel; - avoids the operator's task of mechanically adjusting the collection drum at each change of cutting format - avoids mechanical maintenance of the gear box
Pneumatic unwinderWith integrated electronic control board
Static charges removal systemSimple efficiency antistatic unit consisting of a feeder and three bars
Air generation systemStudied for for material weighing less than 50 g/m²
Safety stop devicesThey automatically trigger by pressing the emergency stop buttons. The micro-switches of the covers have interlocked double protection, in order to prevent the opening of the safety guards while the machine is running. In addition, a manual operation procedure is provided that allows the operator to do adjustments with opened carters in complete safety.
Aluminium and lexan anti-accident security guardsProtection systems according to the standards of the regulations in force
Work performed / revampingTotal disassembly of the sheeter with replacement or overhaul of the following parts: - Frame disassembly and painting in RAL 5010 blue color - Disassembly of moving parts and painting - Replacement of all bearings with new ones of SKF/FAG brand - Replacement of 3 collector cylinder cams with new ones made of hardened steel - Replacement of 5-sheet cam with new one of hardened steel - Replacement of chains and crowns of the trolley bar - Replacement of chains of the high stack table - Replacement of all clamps of both the trolley bar and the collecting drum - Replacement of all conveyor belts - Replacing damaged timing belts and checking the others - Replacement of all cutting blades - Total overhaul of the collecting drum and of the trolley bar - Removal of oil-bath gearbox - Installation of new electric system, touch screen panel, digital drives and 4 brushless motors - Installation of new software - Installation of safety electrical system - Installation of guards and protections to CE standards - Mechanical, electrical, visual functional test
Max electric power10 kW
Noise emission< 76 dB(A)
Documentation and CertificationsCE Conformity Declaration | User and maintenance instruction manuals in English | Electric drawings.
Visible in operationYes | possibility to test the sheeter also with the material of the customer